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SUMA High-Temp (575°F) Swellable Packer System – 1000 psi Rated

The SUMA Hybrid Swellable Packer is a permanent isolation system engineered for high-temperature geothermal and hydrocarbon wells, rated up to 302°C (575°F) and 1000 psi differential pressure. Featuring hybrid oil/water swelling elastomers and an integrated Thermal Expansion Sub to absorb tubing movement, it delivers reliable sealing in aggressive open-hole environments (H2S/Steam) without mechanical intervention.

Secure your wellbore integrity with the SUMA Hybrid Swellable Packer. Designed for extreme environments, this system eliminates deployment risks with passive swelling technology. The included Thermal Expansion Sub neutralizes tubing elongation caused by heat, protecting the seal integrity. ISO 9001 certified and field-proven, it offers a “run-in-hole” solution for long-term zonal isolation.

  • Max Temp: 302°C (575°F)

  • Technology: Hybrid Oil/Water Swellable Elastomer

  • Feature: Integrated Thermal Expansion Sub (Absorbs axial stroke)

  • Resistance: H2S, Steam, Oil, and High Pressure (1000 psi)

  • Application: Open Hole Zonal Isolation

Download:

  1. Field_Operation_Manual_EN
  2. Technical_Qualification_Package_1000psi
  3. Data_Sheet_Hybrid_Swellable_Packer
  4. Swellable_Packer_Field_Engineer_Guide
  5. ISO 9001
Category:

Mastering High-Temperature Sealing: The SUMA Hybrid Swellable Packer System

In the demanding environments of geothermal and hydrocarbon extraction, standard sealing solutions often fall short. SUMA Jeoteknik introduces the Hybrid Swellable Packer and Thermal Expansion Sub system—an engineered solution designed specifically to withstand extreme temperatures, high pressures, and aggressive downhole chemistries.

Manufactured under strict ISO 9001:2015 quality standards, this system offers a reliable, permanent isolation solution for open-hole completions where failure is not an option.

1. Engineered for the Extreme

The SUMA Hybrid Swellable Packer is built to perform where others fail. Through iterative development and rigorous qualification, our system delivers proven performance in the harshest conditions:

  • Extreme Temperature Rating: Qualified for continuous operation at 302°C (575°F).

  • High-Pressure Integrity: Maintains a 1000 psi differential pressure rating even at maximum temperature.

  • Corrosion & Chemical Resistance: The L80/13Cr alloy body and specialized elastomer provide full resistance to Oil, Water, Steam, and H2S environments.

2. Intelligent “Hybrid” Swelling Technology

Operational flexibility is key. Our proprietary Hybrid Elastomer technology removes the guesswork from deployment. The packer features a passive swelling mechanism that activates upon contact with wellbore fluids—whether oil, water, or a mixture of both.

  • No Surface Intervention: The system requires no mechanical setting tools or hydraulic activation.

  • Controlled Expansion: Designed for a 6-1/8″ open hole, the packer swells gradually, achieving a full, permanent seal in approximately 10 to 15 days.

  • Modular Design: Available in 3ft, 5ft, and 7ft lengths to suit specific zonal isolation requirements.

3. Solved: The Thermal Expansion Challenge

In high-temperature wells, thermal cycling causes significant expansion and contraction in the tubing string, which can shear standard packers or compromise the seal.

The SUMA system integrates a specialized Thermal Expansion Sub directly above the packer.

  • Dynamic Movement: Capable of absorbing up to 600 mm (approx. 2 ft) of stroke length.

  • Load Bearing: Engineered to withstand axial loads exceeding 140 metric tons.

  • Seal Integrity: By decoupling the tubing movement from the packer element, the system ensures the seal remains undisturbed during production or injection cycles.

4. Field-Proven Global Reliability

From our manufacturing hub in Kahramanmaraş, Turkey, SUMA Jeoteknik has supplied critical sealing solutions to major projects across the MENA region and beyond. Our track record includes successful deployments for industry leaders such as Technolog Experts (Saudi Arabia), Kasktas Arabia, Applied Geotech (UAE), and ENKA (Turkey).

5. Simplified Field Operations

Time is money on the rig floor. The SUMA system is designed for “Run-in-Hole” simplicity.

  • Inspection: Simple visual check of the elastomer.

  • Deployment: Remove protective bands and run to depth.

  • Activation: Natural fluid contact initiates the process.

Secure Your Wellbore Integrity Don’t let high temperatures compromise your project. Contact SUMA Jeoteknik today to discuss how our Hybrid Swellable Packer System can provide the reliable isolation your operation demands.

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